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Manufacturing & Quality Control

From structural calculations to a 72-hour load test — how every XL Amusement Ride attraction is engineered, built, verified and packed in Zhengzhou, China.

The Process

Six Stages From Drawing to Container

Engineering & Design

Structural calculations, layout design and theming renders approved by you before any steel is cut.

Steel Fabrication

Certified steel cut, bent and welded by coded welders; every critical weld passes NDT inspection.

FRP & Theming

Hand-laid fiberglass bodies, sculptures and panels; automotive-grade paint and custom artwork.

Electrical & Controls

Frequency inverters, PLC control cabinets, lighting shows wired to CE-aligned standards, 380/415/220V options.

Assembly & Testing

Full assembly, 24–72 h load run, safety-device verification and third-party inspection on request.

Packing & Shipping

Disassembly into container-optimized modules, sea-worthy packing, container volume pre-calculated in your quote.

Inside the Factory

Real Workshops, Real Welders, Real Rides

XL Amusement Ride amusement ride factory workshop — steel fabrication, welding and ride assembly in Zhengzhou, China (photo 1)XL Amusement Ride amusement ride factory workshop — steel fabrication, welding and ride assembly in Zhengzhou, China (photo 2)XL Amusement Ride amusement ride factory workshop — steel fabrication, welding and ride assembly in Zhengzhou, China (photo 3)XL Amusement Ride amusement ride factory workshop — steel fabrication, welding and ride assembly in Zhengzhou, China (photo 4)XL Amusement Ride amusement ride factory workshop — steel fabrication, welding and ride assembly in Zhengzhou, China (photo 5)XL Amusement Ride amusement ride factory workshop — steel fabrication, welding and ride assembly in Zhengzhou, China (photo 6)XL Amusement Ride amusement ride factory workshop — steel fabrication, welding and ride assembly in Zhengzhou, China (photo 7)
Our People

The Team Behind Every Ride

XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 1)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 2)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 3)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 4)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 5)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 6)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 7)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 8)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 9)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 10)XL Amusement Ride team and office — the people behind the amusement ride factory in Zhengzhou, China (photo 11)
Quality Control

Checked at Every Stage

Material certificates for every steel batch

Mill test certificates traceable to heat numbers; FRP resins from audited suppliers.

NDT on 100% of critical welds

Ultrasonic and magnetic particle inspection on structural joints of coasters, towers and wheels.

Load testing before shipment

Every ride runs a 24–72 hour test cycle with instrumentation on drive, brakes and safety devices.

Third-party inspection accepted

TÜV, SGS, BV or your nominated inspector is welcome at our factory at any production stage.

CE-aligned designISO 9001 process NDT weld inspectionLoad testing Client audits welcome
Certificates

Certified Systems & Compliance

CE Certificate of Compliance — Amusement & Inflatable Equipment — XL Amusement Ride amusement ride manufacturer certificate
CE Certificate of Compliance — Amusement & Inflatable Equipment
LVD & EMC Attestation of Conformity — Amusement Rides (UDEM) — XL Amusement Ride amusement ride manufacturer certificate
LVD & EMC Attestation of Conformity — Amusement Rides (UDEM)
ISO 9001:2015 Quality Management System — XL Amusement Ride amusement ride manufacturer certificate
ISO 9001:2015 Quality Management System
ISO 14001 Environmental Management System — XL Amusement Ride amusement ride manufacturer certificate
ISO 14001 Environmental Management System
ISO 45001 Occupational Health & Safety — XL Amusement Ride amusement ride manufacturer certificate
ISO 45001 Occupational Health & Safety
EN71 Compliance Certificate — Bumper Car — XL Amusement Ride amusement ride manufacturer certificate
EN71 Compliance Certificate — Bumper Car
Original Designs

Patented & Proprietary Ride Designs

Triple-Layer Net Trampoline — original design by XL Amusement Ride amusement ride factory
Triple-Layer Net Trampoline
Cloud Swing — original design by XL Amusement Ride amusement ride factory
Cloud Swing
Inflatable Castle — original design by XL Amusement Ride amusement ride factory
Inflatable Castle
Angel Glider — original design by XL Amusement Ride amusement ride factory
Angel Glider
Deer Train — original design by XL Amusement Ride amusement ride factory
Deer Train
Square Net Playground — original design by XL Amusement Ride amusement ride factory
Square Net Playground
Panda Net Playground — original design by XL Amusement Ride amusement ride factory
Panda Net Playground
Octopus Trampoline — original design by XL Amusement Ride amusement ride factory
Octopus Trampoline
Sightseeing Train — original design by XL Amusement Ride amusement ride factory
Sightseeing Train
Disco Tagada — original design by XL Amusement Ride amusement ride factory
Disco Tagada

Want Our Factory Audit Report?

Ask for the latest audit documentation, live video tour or third-party inspection options — we share everything before you decide.